agilated nutsche filter

Welcome to UNIFAB ULTRA, where innovation meets efficiency in filtration solutions. Our Agitated Nutsche Filter is a cutting-edge piece of equipment designed to separate solids from liquids in a slurry with unparalleled precision and flexibility. This advanced filtration system not only separates the liquid but also manages the remaining moisture through an efficient evaporation process, resulting in dry, usable products.
Operating under controlled pressure or vacuum conditions, our enclosed system ensures a safe and clean process. The integrated agitator enhances filtration by continuously agitating the slurry, compressing the cake, and facilitating easy discharge—all automatically. Experience a seamless filtration process that boosts productivity while minimizing manual intervention.

how it works

The filtration process begins when the slurry enters the filter from the vessel, flowing into the top compartment. Here, the filtrate is directed into the lower chamber, while solids are deposited on the filtering media in a uniform cake-like structure. The specially designed agitator maintains the slurry’s motion, ensuring maximum filtrate extraction and sealing any cracks that may form in the cake.
As filtration progresses, the agitator uniformly compresses the cake to extract excess moisture. For additional washing, a wash liquor can be introduced to re-slurry the cake, guaranteeing thorough cleaning of every particle. Once the cake is adequately washed, it is automatically discharged through a side valve, all controlled via a user-friendly panel for smooth and efficient operations.

product specification

Working capacity (Ltrs)

100 LITERS TO 20 KL

Material of Construction

(MOC: SS 316/SS 304/HC-22/HC-276/DUPLEX/MS/CS/FRV Lining/Tefzel Lining)

Fully Enclosed Design

Engineered for pressure and vacuum operations to ensure safety and efficiency

Cylindrical Shell Construction

Equipped with a perforated plate to securely hold the filtering media

Agitator

Capable of vertical and rotational movements, operated through intuitive push-button switches or PLC systems.

Multi-Functionality

Designed for filtration, washing, and, in some models, drying processes.

Applications of product

Dye Production

Separates pigments and solvents, ensuring high-quality dye

Paint Manufacturing

Removes impurities for a smooth, consistent paint formulation.

Pharmaceuticals

Ensures purity by separating active ingredients from solvents.

Food and Beverage

Removes solid residues during juice or wine production.

Chemical Processing

Separates solids from liquid chemicals to enhance efficiency.

features of product

Closed System
The fully enclosed design minimizes environmental pollution and prevents the escape of toxic fumes or odors
Agitation Mechanism
A mechanical agitator that enhances the mixing of the slurry, improving the filtration efficiency and reducing the cake formation.
Thorough Cake Washing
The re-slurrying action ensures effective washing, reducing both the number of washes and the volume of wash liquor needed.
High Solvent Recovery
Optimizes solvent recovery rates, saving costs and reducing waste
Safety Assurance
The design eliminates the risk of spills, significantly reducing potential fire or explosion hazards.
Minimal Manpower Required
Automated functions allow a single operator with minimal training to manage the entire process

UNIFAB ultra

Advantages of product

Environmental Safety

The enclosed design ensures no harmful emissions, maintaining a safe work environment.

Hazard-Free Operation

 Eliminates risks associated with spills, enhancing workplace safety.

Easier Cleaning and Maintenance

The design typically facilitates easier access for cleaning and maintenance, reducing downtime and improving overall efficiency.

Cost-Effective

High solvent recovery rates lead to reduced waste and increased savings

Superior Cake Washing

Our re-slurrying feature enhances washing efficiency with fewer resources required.

All-in-One Solution

 The filter allows for filtration, washing, and distillation in a single unit, with select models enabling drying.

why to choose
UNIFAB

With over 15 years of expertise in process equipment, UNIFAB ULTRA is committed to delivering the highest standards of quality and performance. Our dedication to innovation is complemented by a strong emphasis on environmental safety and operational excellence. Our advanced manufacturing facility in Ambernath guarantees that each Agitated Nutsche Filter is tailored to meet our clients’ unique needs, providing unmatched precision and efficiency.

Request a quote

Ready to transform your filtration process with the Agitated Nutsche Filter from UNIFAB ULTRA? Contact us today for a customized quote and discover how our equipment can enhance your operational efficiency.

testimonials

Frequently Asked Questions

How does the agitator assist in the filtration process?
The agitator stirs the slurry continuously, smoothening the cake and ensuring uniform washing and discharge, which makes the process faster and more efficient.
Yes, the enclosed design ensures no toxic fumes escape, and the system minimizes the risk of fire or explosion due to spillage.
Absolutely! Some models of our Agitated Nutsche Filter allow for drying processes, making them highly versatile.
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