agilated nutsche filter

Welcome to UNIFAB ULTRA, where innovation meets efficiency in filtration solutions. Our Agitated Nutsche Filter is a cutting-edge piece of equipment designed to separate solids from liquids in a slurry with unparalleled precision and flexibility. This advanced filtration system not only separates the liquid but also manages the remaining moisture through an efficient evaporation process, resulting in dry, usable products.
Operating under controlled pressure or vacuum conditions, our enclosed system ensures a safe and clean process. The integrated agitator enhances filtration by continuously agitating the slurry, compressing the cake, and facilitating easy discharge—all automatically. Experience a seamless filtration process that boosts productivity while minimizing manual intervention.





how it works
The filtration process begins when the slurry enters the filter from the vessel, flowing into the top compartment. Here, the filtrate is directed into the lower chamber, while solids are deposited on the filtering media in a uniform cake-like structure. The specially designed agitator maintains the slurry’s motion, ensuring maximum filtrate extraction and sealing any cracks that may form in the cake.
As filtration progresses, the agitator uniformly compresses the cake to extract excess moisture. For additional washing, a wash liquor can be introduced to re-slurry the cake, guaranteeing thorough cleaning of every particle. Once the cake is adequately washed, it is automatically discharged through a side valve, all controlled via a user-friendly panel for smooth and efficient operations.
product specification
Working capacity (Ltrs)
100 LITERS TO 20 KL
Material of Construction
(MOC: SS 316/SS 304/HC-22/HC-276/DUPLEX/MS/CS/FRV Lining/Tefzel Lining)
Fully Enclosed Design
Engineered for pressure and vacuum operations to ensure safety and efficiency
Cylindrical Shell Construction
Equipped with a perforated plate to securely hold the filtering media
Agitator
Capable of vertical and rotational movements, operated through intuitive push-button switches or PLC systems.
Multi-Functionality
Designed for filtration, washing, and, in some models, drying processes.
Applications of product
Dye Production
Separates pigments and solvents, ensuring high-quality dye
Paint Manufacturing
Removes impurities for a smooth, consistent paint formulation.
Pharmaceuticals
Ensures purity by separating active ingredients from solvents.
Food and Beverage
Removes solid residues during juice or wine production.
Chemical Processing
Separates solids from liquid chemicals to enhance efficiency.
features of product
Closed System
The fully enclosed design minimizes environmental pollution and prevents the escape of toxic fumes or odors
Agitation Mechanism
A mechanical agitator that enhances the mixing of the slurry, improving the filtration efficiency and reducing the cake formation.
Thorough Cake Washing
The re-slurrying action ensures effective washing, reducing both the number of washes and the volume of wash liquor needed.
High Solvent Recovery
Optimizes solvent recovery rates, saving costs and reducing waste
Safety Assurance
The design eliminates the risk of spills, significantly reducing potential fire or explosion hazards.
Minimal Manpower Required
Automated functions allow a single operator with minimal training to manage the entire process
UNIFAB ultra
Advantages of product
Environmental Safety
The enclosed design ensures no harmful emissions, maintaining a safe work environment.
Hazard-Free Operation
Eliminates risks associated with spills, enhancing workplace safety.
Easier Cleaning and Maintenance
The design typically facilitates easier access for cleaning and maintenance, reducing downtime and improving overall efficiency.
Cost-Effective
High solvent recovery rates lead to reduced waste and increased savings
Superior Cake Washing
Our re-slurrying feature enhances washing efficiency with fewer resources required.
All-in-One Solution
The filter allows for filtration, washing, and distillation in a single unit, with select models enabling drying.
why to choose
UNIFAB
With over 15 years of expertise in process equipment, UNIFAB ULTRA is committed to delivering the highest standards of quality and performance. Our dedication to innovation is complemented by a strong emphasis on environmental safety and operational excellence. Our advanced manufacturing facility in Ambernath guarantees that each Agitated Nutsche Filter is tailored to meet our clients’ unique needs, providing unmatched precision and efficiency.
Request a quote
Ready to transform your filtration process with the Agitated Nutsche Filter from UNIFAB ULTRA? Contact us today for a customized quote and discover how our equipment can enhance your operational efficiency.
testimonials
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Frequently Asked Questions
How does the agitator assist in the filtration process?
The agitator stirs the slurry continuously, smoothening the cake and ensuring uniform washing and discharge, which makes the process faster and more efficient.
Is the equipment safe for handling hazardous materials?
Yes, the enclosed design ensures no toxic fumes escape, and the system minimizes the risk of fire or explosion due to spillage.
Can this equipment also be used for drying?
Absolutely! Some models of our Agitated Nutsche Filter allow for drying processes, making them highly versatile.