Pilot Models
UNIFAB ULTRA offers expertly designed Pilot Models to cater to your R&D requirements, enabling you to test and optimize filtration and drying processes before full-scale production. Our pilot units are modular, compact, and fully equipped for easy transportation, handling, and on-site installation. The pilot modules come pre-piped, pre-wired, and are dismantable, ensuring seamless integration into your existing facilities or for shipping in containers. These pilot plants are a valuable tool for performing trials with your materials, assessing process variables, and demonstrating the capabilities of our technology.
how it works
The filtration process begins when the slurry enters the filter from the vessel, flowing into the top compartment. Here, the filtrate is directed into the lower chamber, while solids are deposited on the filtering media in a uniform cake-like structure. The specially designed agitator maintains the slurry’s motion, ensuring maximum filtrate extraction and sealing any cracks that may form in the cake.
As filtration progresses, the agitator uniformly compresses the cake to extract excess moisture. For additional washing, a wash liquor can be introduced to re-slurry the cake, guaranteeing thorough cleaning of every particle. Once the cake is adequately washed, it is automatically discharged through a side valve, all controlled via a user-friendly panel for smooth and efficient operations.
product specification
product specification
Modular Design for easy transport and handling
Pre-piped & Pre-wired for quick installation
Customizable Size and configuration based on client needs
Trial Support for customer material testing
Portable units for easy site relocation
Applications of product
features of product
Flexible Modular Design
Easy to assemble and disassemble for convenient transport
Pre-piped & Pre-wired
Simplifies installation and reduces setup time
Trial Support
Ability to conduct trials using actual customer materials
Compact and Portable
Perfect for space-constrained environments and mobile applications
Advanced Control Systems
For precise monitoring and control of process parameters
UNIFAB ultra
Advantages of product
The design eliminates the risk of spills, significantly reducing potential fire or explosion hazards.The design eliminates the risk of spills, significantly reducing potential fire or explosion hazards.
Rapid Testing
Allows for quick validation of filtration and drying processes before scaling up
Cost-Effective
Reduces the risk of large-scale failures by evaluating the process with smaller quantities
Customizable
Tailored to meet specific R&D requirements
Efficient Transportation
Modular, transport-friendly design ensures the system can be moved easily between locations
Proven Technology
Backed by years of experience and expertise in the chemical processing industry
why to choose
UNIFAB
At UNIFAB ULTRA, we are committed to providing innovative and efficient solutions for the Chemical Process Industry. With over 30 years of experience, we offer unparalleled expertise in designing and manufacturing state-of-the-art filtration and drying systems. Our pilot models are engineered for flexibility and ease of use, ensuring that you can test, evaluate, and optimize your processes with confidence. Our commitment to quality, customer satisfaction, and technological excellence makes us the preferred choice for R&D and industrial applications.
Request a quote
Ready to transform your filtration process with the Agitated Nutsche Filter from UNIFAB ULTRA? Contact us today for a customized quote and discover how our equipment can enhance your operational efficiency.
Costumer Review
testimonials
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FAQ's
Frequently Asked Questions
What industries benefit from UNIFAB’s pilot models?
Our pilot models are used across industries such as pharmaceuticals, chemicals, food processing, dyes, paints, and wastewater treatment. They are ideal for any company involved in process optimization, research, and new product development.
Can the pilot models be customized?
Yes, we provide fully customizable pilot modules to suit your specific R&D needs. Whether it’s a different size, configuration, or process support, we can design a solution that fits your requirements.
What are the main benefits of using a pilot model?
The main benefits include the ability to test new technologies, optimize processes before scaling up, and reduce risks associated with full-scale production. It also helps you save on costs by identifying and solving problems early in the process.
How do the pilot models help in R&D?
Our pilot models allow you to simulate real-world conditions and test your materials with our filtration and drying technologies. This enables you to refine processes, optimize parameters, and ensure the best performance before committing to full-scale production.
How do I order a pilot model?
You can contact us directly for a consultation. Our team will discuss your specific requirements and provide a customized solution to meet your R&D needs.