Ribbon Blender

The Ribbon Blender is a highly efficient and versatile blending machine designed to handle a wide variety of materials in various industries. Its robust design features a U-shaped horizontal trough and an agitator with inner and outer helical ribbons that move materials both axially and radially, ensuring fast and thorough blending. With the ability to handle batch sizes from 300 to 20,000 liters, the Ribbon Blender is ideal for industries such as food and beverages, pharmaceuticals, cosmetics, chemicals, plastics, and agriculture. Available in a range of materials, including MS, SS 304, and SS 316, the Ribbon Blender can be customized to meet specific needs.





how it works
The filtration process begins when the slurry enters the filter from the vessel, flowing into the top compartment. Here, the filtrate is directed into the lower chamber, while solids are deposited on the filtering media in a uniform cake-like structure. The specially designed agitator maintains the slurry’s motion, ensuring maximum filtrate extraction and sealing any cracks that may form in the cake.
As filtration progresses, the agitator uniformly compresses the cake to extract excess moisture. For additional washing, a wash liquor can be introduced to re-slurry the cake, guaranteeing thorough cleaning of every particle. Once the cake is adequately washed, it is automatically discharged through a side valve, all controlled via a user-friendly panel for smooth and efficient operations.
product specification
Working Capacity
300 to 20,000 liters per batch
Material of Construction (MOC)
MS, SS 304, SS 316, or any other specified material
Blending Type
Axial and radial movement of materials
Drive System
Powerful motor with speed control for uniform mixing
Design
U-shaped horizontal trough with inner and outer helical ribbons
Available Configurations
Customizable designs for specific industrial needs
Applications of product
Food and Beverages
Blending of powdered ingredients, spices, seasonings, and other food products
Pharmaceuticals
Mixing active ingredients and excipients in the production of tablets, capsules, and powders
Cosmetics
Mixing of powders, oils, and other ingredients for creams, lotions, and cosmetics products
Chemicals
Blending of chemicals, pigments, and additives
Plastics
Mixing of plastic powders, fillers, and pigments
Agriculture
Preparation of fertilizers, feeds, and other agricultural products
features of product
Dual Mixing Action
Combines axial and radial movement for uniform blending
Customizable Capacities
Available in a wide range of batch sizes, from 300 liters to 20,000 liters
Durable Construction
Built with high-quality materials like MS, SS 304, and SS 316 to ensure longevity and reliability
Versatile Applications
Suitable for blending a wide variety of dry and wet materials across multiple industries
Easy to Operate
Simple and user-friendly controls for consistent performance
Efficient Blending
The helical ribbon design ensures quick and homogeneous blending
UNIFAB ultra
Advantages of product
Versatility
Ideal for a wide range of applications, including pharmaceuticals, food, chemicals, and agriculture
Fast and Thorough Blending
The unique ribbon design ensures that materials are blended quickly and evenly
Customizable
Can be tailored to meet specific blending capacities and material handling requirements
Durability
Made from high-quality, corrosion-resistant materials for long-term use
Cost-Effective
Offers efficient blending at a lower cost compared to other types of blenders
Compact Design
Optimized for easy installation and space-saving operation
why to choose
UNIFAB
At UNIFAB ULTRA, we offer premium-quality Ribbon Blenders designed to meet the demands of various industries. With over 30 years of experience, we deliver custom-engineered solutions tailored to your specific blending requirements. Our machines are built to last, offering high performance and durability. With a commitment to providing innovative solutions, we ensure that our Ribbon Blenders optimize your production processes, reducing costs and improving efficiency. Choose UNIFAB for reliable and high-performing equipment that delivers excellent results every time.
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testimonials
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Frequently Asked Questions
What industries use Ribbon Blenders?
Ribbon Blenders are used across multiple industries, including food and beverages, pharmaceuticals, cosmetics, chemicals, plastics, and agriculture. They are ideal for blending dry and wet materials.
What is the capacity range of a Ribbon Blender?
Our Ribbon Blenders are available in capacities ranging from 300 liters to 20,000 liters per batch, ensuring they can handle small-scale to large-scale production needs.
What is the material of construction for the Ribbon Blender?
The Ribbon Blender can be manufactured using different materials, including mild steel (MS), stainless steel 304 (SS 304), stainless steel 316 (SS 316), or other custom materials as per customer requirements.
How does the Ribbon Blender ensure thorough blending?
The Ribbon Blender’s inner and outer helical ribbons are designed to move materials in both axial and radial directions, ensuring efficient and uniform mixing of materials.
Can the Ribbon Blender be customized for specific needs?
Yes, UNIFAB ULTRA provides customized Ribbon Blenders designed to meet specific capacity and material handling requirements. Our team works with you to ensure the best fit for your operations.
What is the maintenance requirement for the Ribbon Blender?
Ribbon Blenders are designed for minimal maintenance. Regular cleaning and inspection of the ribbons and motor are recommended for optimal performance and longevity.